High-Efficiency LED Flood Lighting with Smart Control for Industrial Work Areas

High-Efficiency LED Flood Lighting with Smart Control for Industrial Work Areas

Industrial workshops require lighting systems that can provide consistent illumination across production areas, maintenance zones, storage spaces, equipment areas and other demanding work environments.

LIKELITE provides Industrial Lighting Solutions based on LED Flood Lights, lighting calculations, electrical design and optional intelligent lighting control.

For industrial applications requiring high-output outdoor or semi-outdoor lighting, the 200W LED Flood Light configuration combines 160 lm/W stated luminous efficiency, IP65 protection, 10KV surge protection and CREE SMD2835 LED technology.

The lighting system can also incorporate:

Microwave Motion Sensor + Light Control + Timer Control

This allows industrial lighting operation to be coordinated with occupancy, ambient light conditions and scheduled operating periods.

Industrial Lighting Application

The solution is designed for industrial environments where conventional lighting systems may require high power consumption, frequent maintenance or limited control flexibility.

Typical applications include:

  • Industrial workshops

  • Manufacturing facilities

  • Production areas

  • Maintenance workshops

  • Equipment areas

  • Warehouses

  • Industrial yards

  • Loading and unloading areas

  • Service areas

  • Factory perimeter areas

  • Semi-outdoor industrial workspaces

The final luminaire selection and quantity should be determined according to the facility layout, mounting height, working task, required illumination level and applicable project standards.

200W LED Flood Light Configuration

The proposed industrial lighting configuration uses a 200W LED Flood Light with CREE SMD2835 LED technology.

The stated lamp luminous efficiency is 160 lm/W.

At the rated 200W input power, this corresponds to a theoretical nominal light output of approximately 32,000 lumens, before accounting for optical losses, driver performance and application-level conditions.

The luminaire uses an aluminum-alloy housing with ALU+PC material construction.

Key specifications include:

  • Rated Power: 200W

  • Input Voltage: 85–265V AC

  • LED Source: CREE SMD2835

  • Luminous Efficiency: 160 lm/W

  • Beam Angle: 120°

  • CCT: 5000K ±300K

  • CRI: Ra 80

  • IP Rating: IP65

  • Surge Protection: 10KV

  • Voltage Resistance: 1.5KV

  • Housing: Aluminum alloy

  • Material: ALU + PC

  • Power Supply: AC

  • Frequency: 50Hz

  • Rated Lifespan: 30,000 hours

  • Operating Temperature: -20°C to +45°C

Lighting Design for Industrial Work Areas

Industrial lighting should be designed around the actual working environment rather than simply replacing an existing lamp with a higher-efficiency LED product.

LIKELITE provides engineering-oriented lighting design support covering:

Onsite Metering

Existing lighting conditions can be measured to establish the starting point for an industrial lighting upgrade.

DIALux Evo Layout

DIALux Evo can be used to model the facility and evaluate lighting distribution across production and working areas.

LitePro DLX Layout

LitePro DLX provides an additional lighting calculation and layout format for project coordination.

AutoCAD Layout

CAD drawings can coordinate luminaire locations, mounting positions, electrical routes and facility layouts.

AGi32 Layout

AGi32 can be used for lighting calculations and technical review where required.

The objective is to determine an appropriate luminaire quantity, mounting arrangement and lighting distribution based on the actual industrial facility.

Industrial Lighting Control

For workshops and industrial facilities, lighting demand may vary considerably during different operating periods.

The proposed control system combines three functions:

Microwave Motion Sensor

Motion detection can be used to activate or adjust lighting according to movement within the configured detection area.

This can be useful in areas where personnel or equipment activity is intermittent.

Light Control

Light-control functionality allows the lighting system to respond to ambient light conditions.

This can help coordinate artificial lighting operation with available daylight in suitable industrial spaces.

Timer Control

Timer control allows operating periods to be programmed according to production schedules, maintenance periods or facility operating hours.

The final sensor range, sensitivity, timer schedule and control logic should be confirmed during engineering design.

Energy Efficiency

The supplied project information indicates an expected 25% energy-saving improvement.

The potential saving is associated with the transition to the specified LED lighting configuration and the use of intelligent lighting controls.

Actual energy performance depends on:

  • Existing lighting wattage

  • Replacement wattage

  • Operating hours

  • Occupancy

  • Sensor settings

  • Timer schedules

  • Dimming strategy

  • Number of operating luminaires

For an industrial facility, the energy-saving result should be verified through actual electricity-consumption data before and after the lighting upgrade.

Industrial Lighting Engineering Service

LIKELITE's industrial lighting service can cover the engineering process from initial site information to installation support.

1. Existing Condition Review

Review existing luminaires, mounting positions, operating hours and facility conditions.

2. Onsite Measurement

Collect project-specific lighting and installation information where required.

3. Lighting Simulation

Develop DIALux Evo, LitePro DLX or AGi32 calculations according to project requirements.

4. Layout Development

Prepare AutoCAD and other project drawings for coordination.

5. Product Configuration

Confirm wattage, optical distribution, electrical input, protection level and control requirements.

6. Installation Support

Coordinate product installation according to approved project documentation.

This approach allows the lighting system to be developed around the industrial facility instead of treating the project as a simple product replacement.

Industrial Lighting for Different Facility Zones

A single lighting configuration does not necessarily suit every industrial area.

Production Areas

Lighting should be coordinated with workstations, machinery positions and the visual requirements of operators.

Maintenance Workshops

Maintenance areas may require consistent illumination across equipment and working surfaces.

Storage and Warehouse Areas

Lighting distribution should take aisle geometry, rack height and movement patterns into consideration.

Industrial Yards

Outdoor working areas may require higher protection against weather and environmental exposure.

Loading Areas

Lighting should cover loading zones, vehicle movement and personnel access areas.

Factory Perimeters

Lighting can be configured for access routes, service areas and perimeter operations.

The final design should be based on the actual facility layout and applicable lighting requirements.

Environmental and Electrical Protection

The 200W LED Flood Light is specified with IP65 protection, making it suitable for outdoor and semi-outdoor industrial applications where protection against dust and water jets is required according to the intended installation conditions.

The electrical protection configuration includes:

  • 10KV surge protection

  • 1.5KV voltage resistance

  • 85–265V AC input

  • Aluminum-alloy housing

  • IP65 protection

The specified operating temperature is -20°C to +45°C.

Actual suitability should be confirmed against the environmental conditions of the installation location, especially in areas with excessive heat, corrosive substances, dust, chemicals or continuous high-pressure washing.

European Compliance Documentation

The specified project requirements include:

CE / RoHS / ErP / WEEE-RAEE

For Industrial Lighting Projects in Spain and other European markets, technical and compliance documentation should correspond to the actual equipment supplied.

Spain's environmental authority identifies professional luminaires and other lighting equipment within the RAEE/WEEE management framework.

Depending on the procurement specification, the technical documentation package can include:

  • Product datasheet

  • Electrical specifications

  • Photometric data

  • CE documentation

  • RoHS documentation

  • ErP-related documentation

  • WEEE-RAEE documentation where applicable

  • Installation instructions

  • Warranty documentation

  • Lighting calculation files

The exact documentation required should be confirmed against the applicable product category, market requirements and project procurement specification.

Industrial Lighting Performance

The proposed configuration provides:

200W rated power

160 lm/W stated lamp luminous efficiency

Approximately 32,000 lm theoretical nominal output at the stated efficiency

120° beam angle

5000K ±300K color temperature

Ra 80 color rendering

IP65 protection

10KV surge protection

These parameters provide a technical starting point for industrial lighting design. Final lighting performance should be confirmed through project-specific photometric calculations.

Packaging and Logistics

The specified individual package dimensions are:

24 × 11 × 8 cm

The stated gross weight per package is:

10.75 kg

For bulk industrial lighting procurement, logistics planning should consider shipment quantity, packaging configuration, delivery batches, installation schedule and site storage conditions.

Industrial Lighting Solution Workflow

01 — Facility Information

Collect facility drawings, dimensions, mounting heights, existing lighting information and operating schedules.

02 — Lighting Requirements

Identify working areas, task requirements, operating conditions and applicable project standards.

03 — Site Measurement

Measure existing lighting conditions and confirm installation information where required.

04 — Lighting Calculation

Develop DIALux Evo, LitePro DLX or AGi32 calculations.

05 — Layout

Prepare AutoCAD and project lighting layouts.

06 — Product Configuration

Confirm 200W LED Flood Lights, optical distribution, electrical input, protection and control configuration.

07 — Smart Control

Configure motion sensing, light control and timer-control requirements where applicable.

08 — Installation

Provide project installation support according to the approved project documentation.

Industrial Lighting Solution Advantages

High Output

The 200W configuration provides a stated 160 lm/W efficiency for high-output industrial applications.

Wide Input Range

The 85–265V AC input specification provides flexibility for applicable industrial electrical systems.

Outdoor Protection

IP65 protection supports suitable outdoor and semi-outdoor industrial installations.

Intelligent Control

Microwave motion sensing, light control and timer control can be integrated into the lighting strategy.

Engineering Support

DIALux Evo, LitePro DLX, AutoCAD and AGi32 formats support project-specific lighting design.

Bulk Project Supply

The configuration is suitable for industrial lighting procurement requiring standardized products across multiple facility areas.

Frequently Asked Questions

1. What type of industrial facilities can use this lighting solution?

The solution can be considered for industrial workshops, production areas, warehouses, maintenance areas, yards, loading zones and other industrial workspaces.

2. What LED Flood Light wattage is specified?

The configuration uses 200W LED Flood Lights.

3. What is the stated luminous efficiency?

The specified lamp luminous efficiency is 160 lm/W.

4. What is the theoretical light output?

At 200W and 160 lm/W, the theoretical nominal output is approximately 32,000 lumens.

5. What LED source is used?

The specified LED source is CREE SMD2835.

6. What input voltage is supported?

The specified input range is 85–265V AC.

7. What IP rating does the flood light have?

The specified IP rating is IP65.

8. What intelligent control functions are available?

The configuration includes Microwave Motion Sensor, Light Control and Timer Control.

9. What energy-saving improvement is specified?

The project information states a 25% energy-saving improvement. Actual savings should be verified using facility electricity-consumption data.

10. What lighting-design services does LIKELITE provide?

Services include onsite metering, DIALux Evo, LitePro DLX, AutoCAD and AGi32 layouts, together with lighting and circuitry design and project installation support.

11. What certifications or compliance requirements are specified?

The supplied project requirements include CE, RoHS, ErP and WEEE-RAEE.

12. Is the product suitable for outdoor industrial applications?

The IP65 specification supports suitable outdoor and semi-outdoor applications, subject to the actual installation environment.

13. What is the warranty period?

The specified warranty period is 2 years.

14. What is the operating temperature range?

The specified operating temperature range is -20°C to +45°C.

15. Can LIKELITE design a complete industrial lighting system?

Yes. LIKELITE can support Industrial Lighting Projects with site information review, lighting calculations, layouts, product configuration and installation support.

Industrial Lighting Project Enquiry

For an industrial workshop, factory, warehouse or manufacturing facility lighting requirement, provide the available:

  • Facility drawings

  • Mounting height

  • Working-area dimensions

  • Existing lighting information

  • Operating hours

  • Required lighting levels

  • Control requirements

  • Project quantity

  • Applicable standards

LIKELITE can review the project information and develop the appropriate LED Flood Light configuration and industrial lighting design.

LIKELITE — Outdoor LED Lighting Project Solution Provider for International Engineering Projects