Project Overview
Newcastle Australia Distribution Center LED High Bay Lighting Retrofit Project
LIKELITE delivered a complete industrial lighting upgrade solution for a distribution center in Newcastle, Australia.
The project replaced the existing warehouse lighting system with high-efficiency LED high bay lights integrated with intelligent lighting control technology.
The solution was designed to improve:
- Warehouse working visibility
- Lighting uniformity
- Energy efficiency
- Operational management
- Long-term maintenance performance
Project Highlights
Industrial Lighting Upgrade Results
| Item | Project Result |
|---|---|
| Project Type | Distribution Center Lighting Upgrade |
| Product | LED High Bay Lights |
| Quantity | 600 Sets |
| Power Rating | 120W |
| Certification | SAA / RCM |
| Warranty | 3 Years |
| Energy Saving | 27% |
| Smart Control | Microwave Motion Sensor + Light Control + Timer Control |
Project Information
| Project Parameter | Details |
|---|---|
| Project Name | Newcastle Distribution Center Lighting Upgrade Project |
| Location | Newcastle, Australia |
| Application | Warehouse / Distribution Center |
| Lighting Solution | Industrial LED High Bay Lighting |
| Product Brand | LIKELITE |
| Product Quantity | 600 Sets |
| LED Power | 120W |
| Input Voltage | AC85-265V |
| Frequency | 50-60Hz |
| Certification | SAA / RCM |
| Warranty | 3 Years |
| Energy Saving Improvement | 27% |
| Manufacturing Location | Guangdong, China |
Project Background
Existing Industrial Lighting Challenges
Before the upgrade, the distribution center lighting system faced several operational issues.
Challenge 1 — High Energy Consumption
The previous lighting system resulted in:
- Higher electricity consumption
- Increased operating costs
- Lower energy efficiency
The facility required an efficient LED lighting replacement solution.
Challenge 2 — Insufficient Lighting Performance
Warehouse operations required:
- Better visibility
- Improved working conditions
- Stable illumination across storage areas
Challenge 3 — Limited Lighting Control
Traditional lighting operation caused:
- Unnecessary lighting hours
- Limited energy management
- Higher operating expenses
LIKELITE Industrial Lighting Solution
120W LED High Bay Lighting System
LIKELITE supplied:
High Efficiency Industrial LED High Bay Lights
Technical advantages:
- Bridgelux SMD2835 LED
- 115lm/W luminous efficiency
- IP65 protection
- 10KV surge protection
- Aluminum alloy housing
- 30,000 hours lifetime
Intelligent Lighting Control System
The project integrated:
Microwave Motion Sensor
Functions:
- Detect warehouse activity
- Automatically adjust lighting operation
Light Control System
Functions:
- Detect ambient brightness
- Reduce unnecessary lighting usage
Timer Control
Functions:
- Scheduled lighting operation
- Optimize facility energy consumption
Engineering Project Execution
Phase 1 — Site Assessment
LIKELITE engineering team completed:
✓ Warehouse lighting evaluation
✓ Installation height measurement
✓ Existing fixture inspection
✓ Electrical system assessment
Phase 2 — Lighting Design & Simulation
Professional lighting engineering services:
✓ DIALux Evo Layout
✓ LitePro DLX Layout
✓ AutoCAD Layout
✓ AGi32 Lighting Calculation
Engineering analysis included:
- Warehouse dimensions
- Mounting height
- Lighting distribution
- Illuminance requirements
- Uniformity evaluation
Phase 3 — Installation & Commissioning
Project implementation:
✓ Existing fixture removal
✓ LED high bay installation
✓ Smart control system setup
✓ Lighting performance testing
Project Gallery
Before Upgrade — Existing Distribution Center Lighting
Existing Problems
- Low lighting efficiency
- High energy consumption
- Uneven illumination
- Limited control capability
Installation Process
Installation steps:
- Existing fixture removal
- Electrical inspection
- LED high bay installation
- Smart control configuration
- Lighting testing
After Upgrade — Completed Industrial Lighting System
Project results:
✓ 27% energy saving
✓ Improved warehouse visibility
✓ Better lighting uniformity
✓ Reduced maintenance requirements
✓ Intelligent lighting management
Before & After Comparison
Installed Product Specification
LIKELITE 120W LED High Bay Lights
| Parameter | Specification |
|---|---|
| Product Name | LED High Bay Lights |
| Brand | LIKELITE |
| Power | 120W |
| Input Voltage | AC85-265V |
| Frequency | 50-60Hz |
| LED Source | Bridgelux SMD2835 LED |
| Luminous Efficiency | 115lm/W |
| IP Rating | IP65 |
| Beam Angle | 120° |
| Surge Protection | 10KV |
| Voltage Resistance | 1.5KV |
| Material | ALU+PC |
| Lamp Body Material | Aluminum Alloy |
| Color Temperature | 5000K±300K |
| Color Rendering Index | Ra80 |
| Lifetime | 30,000 Hours |
| Working Temperature | -20℃~45℃ |
| Certification | SAA / RCM |
| Warranty | 3 Years |
| Package Size | 30×30×17cm |
| Gross Weight | 4.25kg |
DIALux Evo Industrial Lighting Simulation
Warehouse Lighting Calculation Verification
The lighting simulation verified:
- Working area illumination
- Lighting uniformity
- Fixture arrangement
- Light distribution
DIALux Calculation Results
| Calculation Parameter | Result |
|---|---|
| Average Illuminance (Eavg) | 180 Lux |
| Minimum Illuminance (Emin) | 100 Lux |
| Maximum Illuminance (Emax) | 280 Lux |
| Overall Uniformity (U0) | 0.56 |
| Uniformity (U1) | 0.67 |
| Lighting Efficiency | 115lm/W |
Project Benefits
27% Energy Saving Improvement
The upgrade reduced energy consumption through:
Efficient LED Technology
Replacing traditional lighting with:
- Bridgelux SMD2835 LED
- High luminous efficiency
- Longer service lifetime
Industrial Operation Benefits
The upgraded system provides:
- Improved employee working environment
- Better warehouse visibility
- Reduced electricity costs
- Lower maintenance frequency
Why Choose LIKELITE Industrial Lighting Projects
LIKELITE provides:
✓ Warehouse lighting solutions
✓ Distribution center lighting projects
✓ Factory lighting upgrades
✓ Logistics facility lighting systems
Engineering support:
- Lighting design
- DIALux simulation
- Customized production
- Installation service
Industrial Lighting Projects FAQ
1. Where is this industrial lighting project located?
The project is located in Newcastle, Australia.
2. What type of facility was upgraded?
A distribution center warehouse lighting system.
3. How many LED high bay lights were installed?
600 sets were installed.
4. What wattage LED high bay lights were selected?
120W LED high bay lights.
5. How much energy saving was achieved?
The project achieved 27% energy saving.
6. What certifications does the product have?
The product has SAA and RCM certification.
7. Does LIKELITE provide lighting design services?
Yes.
Services include:
- DIALux Evo
- LitePro DLX
- AutoCAD
- AGi32
8. Does the system support intelligent control?
Yes.
It supports:
- Microwave motion sensor
- Light control
- Timer control
9. What is the LED lifetime?
The rated lifetime is 30,000 hours.
10. What protection level does the product provide?
The product provides IP65 protection.
11. Can LIKELITE supply Australian industrial projects?
Yes.
LIKELITE supports Industrial Lighting Projects in Australia.
12. Can the lighting system be customized?
Yes.
Customization includes:
- Power rating
- Beam angle
- Control system
- Installation layout
13. Does LIKELITE support EPC contractors?
Yes.
LIKELITE provides engineering and project support.
14. Can LIKELITE supply large quantities?
Yes.
Bulk industrial lighting orders are supported.
15. Which industries use LIKELITE solutions?
Applications include:
- Distribution centers
- Warehouses
- Factories
- Logistics facilities
