600 Sets 120W LED High Bay Lights Improving Warehouse Lighting Efficiency
Project Overview
Newcastle Australia Distribution Center LED High Bay Lighting Upgrade
LIKELITE delivered a complete industrial lighting solution for a distribution center project in Newcastle, Australia.
The project upgraded the existing warehouse lighting system with high-efficiency 120W LED high bay lights combined with intelligent lighting control technology.
The solution improved:
- Warehouse illumination quality
- Energy efficiency
- Working environment visibility
- Lighting management efficiency
- Long-term operational reliability
Project Highlights
Industrial Warehouse Lighting Modernization
| Item | Result |
|---|---|
| Installed Products | LED High Bay Lights |
| Quantity | 600 Sets |
| Power Rating | 120W |
| Certification | SAA / RCM |
| Energy Saving | 27% |
| Warranty | 3 Years |
| Smart Control | Microwave Motion Sensor + Light Control + Timer Control |
Project Information
| Project Parameter | Details |
|---|---|
| Project Name | Newcastle Distribution Center Lighting Upgrade Project |
| Location | Newcastle, Australia |
| Application | Distribution Center / Warehouse Lighting |
| Solution Type | Industrial LED Lighting Retrofit |
| Product | LIKELITE LED High Bay Lights |
| Quantity | 600 Sets |
| Power | 120W |
| Input Voltage | AC85-265V |
| Certification | SAA / RCM |
| Warranty | 3 Years |
| Energy Saving | 27% |
| Manufacturer | LIKELITE |
| Production Base | Guangdong, China |
Project Background
Existing Warehouse Lighting Challenges
Before the upgrade, the distribution center lighting system faced several operational issues:
Challenge 1 — High Energy Consumption
Traditional warehouse lighting caused:
- Increased electricity costs
- Lower lighting efficiency
- Higher operating expenses
The facility required a more energy-efficient lighting system.
Challenge 2 — Uneven Warehouse Illumination
Existing lighting conditions affected:
- Worker visibility
- Picking efficiency
- Storage operations
- Safety performance
Challenge 3 — Lack of Intelligent Lighting Management
The facility required:
- Automatic lighting adjustment
- Reduced unnecessary operating hours
- Better energy management
LIKELITE Industrial Lighting Solution
120W LED High Bay Lighting System
LIKELITE supplied:
High Efficiency LED High Bay Lights
The solution features:
- Bridgelux SMD2835 LED technology
- 115lm/W luminous efficiency
- IP65 protection
- 10KV surge protection
- Aluminum alloy housing
Smart Lighting Control System
The project integrated:
Microwave Motion Sensor
Functions:
- Detect activity in warehouse areas
- Adjust lighting according to occupancy
Light Control System
Functions:
- Automatic daylight adjustment
- Reduce unnecessary lighting operation
Timer Control
Functions:
- Scheduled lighting operation
- Optimize warehouse energy consumption
Engineering Implementation Process
Phase 1 — Onsite Lighting Assessment
LIKELITE engineering team provided:
✓ Warehouse lighting inspection
✓ Installation height evaluation
✓ Existing fixture assessment
✓ Electrical system review
Phase 2 — Lighting Design & Simulation
Professional engineering services:
✓ DIALux Evo Layout
✓ LitePro DLX Layout
✓ AutoCAD Lighting Layout
✓ AGi32 Calculation
Design optimization:
- Warehouse layout analysis
- Mounting height calculation
- Beam distribution optimization
- Illuminance verification
Phase 3 — Installation & Commissioning
Project execution:
✓ Existing fixture replacement
✓ LED high bay installation
✓ Smart control configuration
✓ Lighting performance testing
Project Gallery
Before Upgrade — Existing Warehouse Lighting
Existing Conditions
Main issues:
- Low lighting efficiency
- High electricity consumption
- Limited lighting control
- Uneven illumination
Installation Process
Installation activities:
- Removing old fixtures
- Installing LIKELITE LED high bay lights
- Connecting electrical systems
- Testing lighting performance
After Upgrade — Completed Industrial Lighting System
Project results:
✓ 27% energy saving
✓ Improved workplace visibility
✓ Better lighting uniformity
✓ Reduced maintenance requirements
✓ Intelligent lighting management
Before & After Comparison
Installed Product Specification
LIKELITE 120W LED High Bay Lights
| Parameter | Specification |
|---|---|
| Product Name | LED High Bay Lights |
| Brand | LIKELITE |
| Power | 120W |
| Input Voltage | AC85-265V |
| Frequency | 50-60Hz |
| LED Source | Bridgelux SMD2835 LED |
| Luminous Efficiency | 115lm/W |
| IP Rating | IP65 |
| Beam Angle | 120° |
| Surge Protection | 10KV |
| Voltage Resistance | 1.5KV |
| Material | ALU+PC |
| Lamp Body | Aluminum Alloy |
| CCT | 5000K±300K |
| CRI | Ra80 |
| Lifetime | 30,000 Hours |
| Working Temperature | -20℃~45℃ |
| Certification | SAA / RCM |
| Warranty | 3 Years |
| Package Size | 30×30×17cm |
| Gross Weight | 4.25kg |
DIALux Evo Industrial Lighting Simulation
Warehouse Lighting Calculation Verification
The engineering simulation verified:
- Warehouse working area illumination
- Uniformity performance
- Fixture arrangement
- Lighting distribution
DIALux Calculation Results
| Calculation Item | Result |
|---|---|
| Average Illuminance (Eavg) | 180 Lux |
| Minimum Illuminance (Emin) | 95 Lux |
| Maximum Illuminance (Emax) | 260 Lux |
| Overall Uniformity (U0) | 0.53 |
| Working Area Uniformity (U1) | 0.65 |
| Lighting Efficiency | 115lm/W |
Project Benefits
27% Energy Saving Improvement
Energy reduction achieved through:
High Efficiency LED Technology
Replacing traditional warehouse fixtures with:
- Bridgelux SMD2835 LED
- 115lm/W efficiency
- Long lifetime operation
Smart Industrial Lighting Benefits
The upgraded system provides:
- Automatic lighting adjustment
- Reduced energy consumption
- Improved employee working conditions
- Lower maintenance frequency
Why Choose LIKELITE Industrial Lighting Solutions
LIKELITE provides:
✓ Warehouse lighting solutions
✓ Distribution center lighting systems
✓ Factory lighting projects
✓ Industrial LED retrofit solutions
Engineering capability:
- Lighting design
- DIALux simulation
- Customized manufacturing
- Installation support
Industrial Lighting Solutions FAQ
1. Where is this industrial lighting project located?
The project is located in Newcastle, Australia.
2. What type of facility was upgraded?
A distribution center warehouse lighting system.
3. How many LED high bay lights were installed?
600 sets were installed.
4. What wattage LED high bay lights were used?
120W LED high bay lights.
5. How much energy saving was achieved?
The project achieved 27% energy saving.
6. What certifications does the product have?
The product complies with SAA and RCM certification requirements.
7. Does LIKELITE provide industrial lighting design?
Yes.
Engineering services include:
- DIALux Evo
- LitePro DLX
- AutoCAD
- AGi32
8. Does the system support smart controls?
Yes.
It supports:
- Motion sensor
- Light control
- Timer control
9. What is the lifetime of the LED high bay lights?
Approximately 30,000 hours.
10. What protection level does the fixture provide?
The fixture provides IP65 protection.
11. Can LIKELITE support Australian industrial projects?
Yes.
LIKELITE supports warehouse, factory and logistics lighting projects.
12. Can LIKELITE provide bulk supply?
Yes.
Large quantity industrial projects are supported.
13. Can lighting layouts be customized?
Yes.
Layouts can be customized according to:
- Warehouse height
- Rack layout
- Working requirements
14. Does LIKELITE provide installation support?
Yes.
Installation and commissioning support are available.
15. What markets does LIKELITE serve?
LIKELITE provides Industrial Lighting Solutions worldwide.
