Project Overview
Porto Portugal Manufacturing Facility Lighting Upgrade
To improve production area visibility, reduce electricity consumption, and enhance lighting management efficiency, LIKELITE provided a complete industrial lighting upgrade solution for a manufacturing factory located in Porto, Portugal.
The project replaced traditional industrial lighting fixtures with high-efficiency LED Flood Lights and integrated intelligent lighting control functions.
Project Information
| Project Item | Details |
|---|---|
| Project Location | Porto, Portugal |
| Application | Manufacturing Factory Lighting Upgrade |
| Product | LED Flood Lights |
| Supplier | LIKELITE |
| Quantity | 300 Sets |
| Power | 120W |
| Certification | CE / RoHS |
| Installation Area | Production Workshop & Industrial Facility |
| Energy Saving | 20% Reduction |
| Warranty | 3 Years |
| Control System | Microwave Motion Sensor + Light Control + Timer Control |
Project Challenges
Existing Factory Lighting Problems Before Upgrade
Before the lighting renovation, the manufacturing facility faced several operational issues:
1. High Energy Consumption
Traditional lighting equipment resulted in:
- Higher electricity costs
- Excessive power consumption
- Low energy efficiency
2. Uneven Lighting Distribution
Existing lighting system caused:
- Dark areas inside workshop
- Uneven illumination
- Reduced working environment comfort
3. Limited Lighting Control
Previous system:
- Fixed ON/OFF operation
- No automatic dimming
- No occupancy-based control
Before Lighting Upgrade
Existing Factory Lighting Condition
Before Upgrade Inspection
| Item | Existing Condition |
|---|---|
| Lighting Type | Traditional Industrial Fixtures |
| Lighting Efficiency | Low |
| Control Mode | Manual Switching |
| Energy Consumption | High |
| Maintenance Frequency | Frequent |
| Lighting Uniformity | Poor |
LIKELITE Industrial Lighting Solution
LED Flood Light Upgrade System
LIKELITE supplied 120W LED Flood Lights designed for industrial environments.
The solution included:
Lighting Design
Engineering service:
- On-site measurement
- Electrical layout design
- DIALux Evo simulation
- AutoCAD lighting layout
- AGI32 calculation
- Installation support
Product Specification
LIKELITE LED Flood Light 120W
| Parameter | Specification |
|---|---|
| Brand | LIKELITE |
| Product | LED Flood Lights |
| Power | 120W |
| Input Voltage | AC230V |
| LED Chip | CREE SMD3030 |
| Efficiency | 110 lm/W |
| Beam Angle | 120° |
| IP Rating | IP65 |
| Surge Protection | 10KV |
| Voltage Resistance | 1.5KV |
| CCT | 5000K ±500K |
| CRI | Ra80 |
| Material | Aluminum Alloy |
| Lifespan | 20,000 Hours |
| Working Temperature | -20℃~45℃ |
| Frequency | 50Hz |
Smart Industrial Lighting Control
Intelligent Energy Management System
The project integrated:
Microwave Motion Sensor
Function:
- Detect working activity
- Automatically adjust lighting output
- Reduce unnecessary energy usage
Light Control
Function:
- Automatic daylight detection
- Improve operation efficiency
Timer Control
Function:
- Scheduled lighting operation
- Optimize factory lighting hours
Installation Process
LED Flood Light Replacement
Installation Procedure
Step 1:
Factory lighting inspection
↓
Step 2:
Lighting simulation and layout design
↓
Step 3:
Existing fixture replacement
↓
Step 4:
Smart control system installation
↓
Step 5:
Lighting testing and commissioning
DIALux Evo Lighting Simulation Report
Engineering Calculation Evidence
DIALux Project:
Porto Portugal Manufacturing Factory LED Lighting Upgrade
Software:
DIALux Evo
Luminaire:
LIKELITE LED Flood Light 120W
Lighting Simulation Results
| Parameter | Result |
|---|---|
| Average Illuminance (Lux) | ≥300 Lux |
| Uniformity U0 | ≥0.45 |
| Longitudinal Uniformity Ul | ≥0.55 |
| Color Temperature | 5000K |
| CRI | Ra80 |
| Lighting Efficiency | 110 lm/W |
After Lighting Upgrade
Completed Industrial Lighting System
Project Results
After installation:
Improved Lighting Performance
✔ Brighter production environment
✔ Better lighting uniformity
✔ Reduced maintenance requirements
✔ Improved worker visibility
Before & After Comparison
Energy Saving Results
20% Energy Reduction Achieved
| Item | Result |
|---|---|
| Installed Quantity | 300 Sets |
| LED Power | 120W |
| Energy Saving | 20% |
| Warranty | 3 Years |
| Lifetime | 20,000 Hours |
FAQ
Industrial Lighting Solutions FAQ
Q1: Why did the Porto factory replace traditional lighting with LED Flood Lights?
The factory upgraded lighting to improve illumination quality, reduce electricity consumption, and lower maintenance costs.
Q2: What LED Flood Light power was used for this project?
The project used 120W LED Flood Lights.
Q3: How many lights were installed?
A total of 300 sets were installed.
Q4: What energy savings can this lighting system achieve?
The project achieved approximately 20% energy reduction compared with the previous lighting system.
Q5: Does LIKELITE provide lighting design service?
Yes. LIKELITE provides:
- On-site measurement
- DIALux Evo simulation
- AutoCAD layout
- AGI32 calculation
- Installation support
Q6: Is the LED Flood Light suitable for industrial factories?
Yes. The IP65 aluminum housing design is suitable for industrial environments.
Q7: What certifications does this product have?
The product complies with CE and RoHS requirements.
Q8: Does the lighting system support smart control?
Yes. It supports:
- Microwave motion sensor
- Light control
- Timer control
Q9: What is the lifespan of the LED Flood Light?
The rated lifespan is up to 20,000 hours.
Q10: What warranty does LIKELITE provide?
LIKELITE provides a 3-year warranty for this project.
