LED Lighting Solutions for Industrial Workshops, Factories and Production Facilities

Industrial workshops require lighting systems that provide adequate visibility for production, maintenance, material handling and inspection while controlling energy consumption and operating costs.

LIKELITE provides industrial LED lighting solutions combining LED Flood Lights, lighting design, onsite measurement, lighting simulation, electrical planning and smart lighting control.

The solution can be configured for:

  • Industrial workshops

  • Manufacturing facilities

  • Production plants

  • Warehouses

  • Assembly areas

  • Maintenance workshops

  • Machinery areas

  • Industrial storage areas

  • High-ceiling industrial spaces

  • Retrofit lighting projects


Industrial Lighting Solution at a Glance

ItemSolution Configuration
Main ProductLED Flood Lights
Reference Power200W
LED SourceCREE SMD3030
Luminous Efficiency135 lm/W
Beam Angle120°
Input VoltageAC90–305V
IP RatingIP65
Smart ControlMicrowave Motion Sensor + Light Control + Timer Control
Surge Protection10KV
Voltage Resistance1.5KV
CCT5000K ±400K
CRIRa80
Lifespan30,000 hours
Working Temperature-20°C to +45°C
Power SupplyAC
Frequency47–63Hz
Engineering ServicesLighting Design, Onsite Metering, DIALux Evo, LitePro DLX, AutoCAD, AGi32, Installation

Industrial Lighting Engineering Requirements

Industrial lighting design must be based on the actual working environment rather than simply replacing an existing lamp with a lower-wattage LED fixture.

The engineering assessment normally considers:

Production Area

Different production processes require different lighting levels, distribution and visual conditions.

Machinery and Equipment

Large machinery, structural elements, pipes, beams and equipment can create shadows and obstruct light distribution.

Mounting Height

The mounting height directly affects beam coverage, illumination level and luminaire spacing.

Workstation Arrangement

Lighting should correspond to the actual working areas, inspection points and production layout.

Operating Schedule

Industrial facilities may operate during daytime, night shifts or multiple shifts, making operating control important for energy management.

Existing Lighting System

Existing fixture wattage, quantity, installation position and operating schedule should be evaluated before determining the replacement configuration.


LIKELITE Industrial Lighting Solution Methodology

01 — Existing Lighting Assessment

The first stage is to establish the existing lighting condition.

Typical information includes:

  • Existing luminaire type

  • Existing wattage

  • Luminaire quantity

  • Mounting height

  • Installation spacing

  • Workshop dimensions

  • Working area

  • Existing illumination

  • Operating hours

  • Electrical supply

  • Control method

This information provides the basis for replacement planning.


02 — Onsite Metering

Where required, LIKELITE can support onsite measurement before the final lighting configuration is selected.

Typical measurements include:

  • Workshop length and width

  • Ceiling or mounting height

  • Luminaire positions

  • Working-plane height

  • Existing illumination

  • Equipment layout

  • Production zones

  • Electrical conditions

The objective is to build the lighting design around the actual facility.


03 — Industrial Lighting Design

The lighting layout should be developed according to:

  • Workshop dimensions

  • Mounting height

  • Luminaire spacing

  • Working-plane height

  • Production arrangement

  • Required illumination

  • Uniformity requirements

  • Maintenance access

  • Electrical layout

The final number and wattage of luminaires should be determined by project-specific calculation rather than by wattage substitution alone.


200W LED Flood Light Configuration

A 200W LED Flood Light can be used as a reference configuration for industrial workshop lighting applications.

LED Technology

CREE SMD3030 LED

Luminous Efficiency

135 lm/W

Beam Angle

120°

Color Temperature

5000K ±400K

Color Rendering Index

Ra80

The configuration provides a practical starting point for industrial areas requiring broad light distribution.

The actual luminaire quantity, spacing, mounting angle and wattage should be confirmed through project-specific lighting calculations.


DIALux Evo Industrial Lighting Simulation

Lighting simulation is an important part of an industrial lighting project where the workshop geometry and equipment layout need to be evaluated before installation.

LIKELITE can provide:

DIALux Evo Layout

The simulation can evaluate:

  • Illuminance

  • Uniformity

  • Luminaire arrangement

  • Mounting height

  • Beam distribution

  • Working-plane illumination

  • Lighting coverage

  • Potential shadow areas


LitePro DLX / AutoCAD / AGi32

Industrial Lighting Projects may require different engineering documentation depending on the project team.

LitePro DLX

For lighting layout and optical evaluation.

AutoCAD

For:

  • Lighting layouts

  • Luminaire positioning

  • Electrical drawings

  • Circuit planning

  • Engineering documentation

AGi32

For additional lighting calculation and engineering verification where required.

These tools form part of the engineering workflow rather than being presented as standalone marketing features.


Smart Industrial Lighting Control

Industrial facilities often have different operating periods, working zones and occupancy levels.

LIKELITE can configure:

Microwave Motion Sensor + Light Control + Timer Control

Microwave Motion Sensor

Motion detection can be used to respond to activity within designated areas.

This can be useful for:

  • Low-occupancy zones

  • Storage areas

  • Auxiliary areas

  • Maintenance areas

  • Intermittently used workshop sections

Light Control

Light-control functions can respond to ambient daylight conditions.

This can help avoid unnecessary lighting operation where sufficient natural light is available.

Timer Control

Timer control allows lighting schedules to be configured according to operating requirements.

The three functions can be combined according to the facility's operating pattern.


Industrial Energy-Saving Strategy

Industrial lighting energy consumption is influenced by more than fixture wattage.

The main variables include:

Connected Load + Operating Hours + Lighting Control + Existing System Efficiency

For retrofit projects, LIKELITE can evaluate the relationship between the existing lighting system and the proposed LED system.

The reference configuration uses:

200W LED Flood Lights + Smart Control

A reported reference project achieved a:

25% Energy-Saving Improvement

This figure belongs to the specific reference project and should not be treated as a universal saving guarantee.

Actual energy savings depend on:

  • Existing fixture wattage

  • Existing lighting efficiency

  • Operating hours

  • Number of fixtures

  • Control strategy

  • Production schedule

  • Required lighting level


Outdoor / Industrial Protection

Industrial lighting equipment may be exposed to dust, moisture, temperature variation and mechanical operating conditions.

The reference configuration includes:

IP65

Protection against dust ingress and water jets from applicable directions.

10KV Surge Protection

Designed to provide additional protection against electrical surge conditions.

1.5KV Voltage Resistance

Specified as part of the electrical protection configuration.

Aluminum Alloy Housing

The lamp body uses aluminum alloy with an ALU + PC material configuration.


Industrial Lighting Engineering Services

LIKELITE can support Industrial Lighting Projects through the following services:

Lighting and Circuitry Design

Development of lighting and electrical layouts according to facility requirements.

Onsite Metering

Measurement of existing facility conditions before final configuration.

DIALux Evo Layout

Project-specific lighting simulation.

LitePro DLX Layout

Additional optical and lighting layout support.

AutoCAD Layout

Engineering drawings and luminaire/circuit layouts.

AGi32 Layout

Additional lighting calculation where required.

Project Installation

Installation and commissioning support according to project requirements.


Reference Industrial Lighting Application

Saint-Étienne, France — Industrial Workshop Lighting Upgrade

The Saint-Étienne reference case provides a practical industrial workshop application for the solution configuration.

Application: Industrial Workshops
Product: LED Flood Lights
Power: 200W
Quantity: 1,000 sets
Certification: CE (LVD + EMC) / RoHS / ErP
Warranty: 2 Years
Reported Energy-Saving Improvement: 25%
Smart Control: Microwave Motion Sensor + Light Control + Timer Control

Reference Product Configuration

  • Input Voltage: AC90–305V

  • IP Rating: IP65

  • LED: CREE SMD3030

  • Beam Angle: 120°

  • Efficiency: 135 lm/W

  • Surge Protection: 10KV

  • Voltage Resistance: 1.5KV

  • CCT: 5000K ±400K

  • CRI: Ra80

  • Lifespan: 30,000 hours

  • Operating Temperature: -20°C to +45°C

  • Frequency: 47–63Hz

This reference project demonstrates how the industrial lighting solution can combine LED Flood Lights, smart control and project engineering services.

For detailed project evidence, the dedicated project page should contain the actual project documentation, photographs, calculation reports and installation records where available.


Industrial Lighting FAQ

1. What is an industrial LED lighting solution?

An industrial LED lighting solution combines LED luminaires with lighting design, electrical planning, simulation, control and installation according to the actual requirements of an industrial facility.

2. What type of LED lights are suitable for industrial workshops?

LED Flood Lights can be used for workshops and industrial areas where broad light distribution and higher installed mounting positions are required. Final selection depends on workshop geometry and lighting requirements.

3. Is 200W suitable for industrial workshop lighting?

A 200W LED Flood Light can be used as one configuration for industrial workshop applications. The correct wattage should be verified through project-specific lighting calculations.

4. What LED technology is used in the reference configuration?

The reference configuration uses CREE SMD3030 LED.

5. What is the luminous efficiency of the reference LED Flood Light?

The specified luminous efficiency is 135 lm/W.

6. What beam angle is used?

The reference configuration uses a 120° beam angle.

7. Can LIKELITE provide DIALux lighting calculations?

Yes. LIKELITE can provide DIALux Evo layouts based on verified workshop dimensions, mounting height, luminaire arrangement and project lighting requirements.

8. Can industrial lighting use motion sensors?

Yes. Microwave motion sensors can be integrated into industrial lighting control strategies for suitable areas and operating conditions.

9. Can timer and light control be combined with motion sensing?

Yes. The reference configuration combines Microwave Motion Sensor + Light Control + Timer Control.

10. What is the IP rating of the reference industrial LED Flood Light?

The reference configuration is IP65.

11. What certifications are specified for the reference product?

The reference project specification lists CE (LVD + EMC), RoHS and ErP.

12. What energy savings can industrial LED retrofits achieve?

Energy savings vary by project. The Saint-Étienne reference project reported a 25% energy-saving improvement, but this should not be treated as a universal guarantee.

13. What engineering services does LIKELITE provide?

Services include Lighting and Circuitry Design, Onsite Metering, DIALux Evo Layout, LitePro DLX Layout, AutoCAD Layout, AGi32 Layout and Project Installation.

14. Can LIKELITE design lighting for an existing factory?

Yes. Existing facility dimensions, mounting conditions, equipment layout, lighting performance and electrical conditions can be evaluated before the new LED system is configured.

15. Can LIKELITE supply industrial lighting in bulk?

Yes. LIKELITE supports bulk industrial lighting supply for EPC contractors, engineering companies, distributors, project buyers and industrial facility upgrades.


Request an Industrial Lighting Solution

For an industrial workshop, factory, warehouse or production facility, LIKELITE can support:

Assessment → Measurement → Lighting Design → Simulation → Product Configuration → Smart Control → Supply → Installation

To prepare a project configuration, provide:

  • Facility dimensions

  • Mounting height

  • Existing lighting wattage

  • Existing fixture quantity

  • Working area

  • Production layout

  • Operating hours

  • Input voltage

  • Required lighting level

  • Smart-control requirements

  • Certification requirements

  • Project quantity

  • Installation requirements

LIKELITE

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