Palermo Industrial Workshop Lighting Upgrade

The Palermo Industrial Workshop Lighting Upgrade was developed to improve lighting performance and operating efficiency across industrial workshop areas in Palermo, Italy.

For this project, LIKELITE supplied 300 sets of 200W LED Flood Lights together with intelligent lighting control functions and project-oriented lighting engineering support.

The lighting system combined Microwave Motion Sensor, Light Control and Timer Control to provide more controlled operation according to workshop activity, ambient lighting conditions and scheduled operating requirements.

The project was designed as an industrial lighting upgrade rather than a simple luminaire replacement, with product selection, lighting calculation, site measurement, layout design and installation support considered as part of the project process.

Industrial Workshop Lighting Upgrade Requirements

Industrial workshops require lighting systems that can provide sufficient visibility while maintaining stable operation and reasonable energy consumption.

The Palermo project required consideration of several practical factors:

• Existing workshop lighting conditions

• Required illumination levels

• Luminaire mounting positions

• Workshop operating schedules

• High-power LED configuration

• Outdoor and semi-outdoor environmental conditions

• Electrical protection

• Intelligent lighting control

• Lighting simulation

• Installation coordination

For this application, 200W LED Flood Lights were selected as the main lighting equipment.

The project configuration provides 160 lm/W lamp luminous efficiency, IP65 protection and 10KV surge protection for the industrial lighting environment.

Project Product Configuration

The project used LIKELITE 200W LED Flood Lights equipped with CREE SMD2835 LED technology.

The aluminum alloy lamp body and PC optical components were configured for industrial lighting applications where reliable outdoor or semi-outdoor protection is required.

Main technical parameters:

• Input Voltage: 100–240V AC

• Frequency: 50Hz

• Rated Power: 200W

• LED Source: CREE SMD2835

• Lamp Luminous Efficiency: 160 lm/W

• Beam Angle: 120°

• CCT: 5000K ±300K

• CRI: Ra 80

• IP Rating: IP65

• Surge Protection: 10KV

• Voltage Resistance: 1.5KV

• Material: Aluminum Alloy + PC

• Operating Temperature: -20°C to +45°C

• Rated Lifespan: 30,000 hours

• Power Supply: AC

The configuration was selected for the project's industrial workshop lighting requirements, balancing lighting output, protection, energy efficiency and installation practicality.

Intelligent Lighting Control

The Palermo project incorporated three lighting control functions:

Microwave Motion Sensor

Microwave motion detection can support lighting operation based on movement within the designated workshop area.

This allows lighting operation to respond more closely to actual activity instead of maintaining the same operating condition throughout the entire operating period.

Light Control

Light-control functionality can adjust lighting operation according to ambient light conditions, helping reduce unnecessary operation when sufficient natural light is available.

Timer Control

Timer control allows the lighting system to follow defined operating schedules and can be coordinated with workshop working hours.

The three control functions can be configured according to the actual project requirements and control strategy.

Lighting Engineering and Design Support

The Palermo project included project-oriented lighting engineering support rather than product supply alone.

LIKELITE can provide:

• Lighting and circuitry design

• Onsite metering

• DIALux Evo layout

• LitePro DLX layout

• AutoCAD layout

• AGi32 layout

• Project installation support

Lighting design allows the project team to evaluate luminaire positions and expected lighting performance before installation.

For industrial workshop applications, the design process can consider:

• Workshop dimensions

• Mounting height

• Luminaire spacing

• Working areas

• Equipment locations

• Required illumination

• Uniformity

• Beam distribution

• Existing electrical infrastructure

The final lighting layout should be confirmed against actual site conditions and project specifications.

DIALux Evo Industrial Lighting Layout

Lighting simulation provides a technical basis for determining whether the proposed luminaire configuration is suitable for the workshop environment.

DIALux Evo, LitePro DLX, AutoCAD and AGi32 can be used according to project requirements.

Typical design inputs include:

• Workshop length and width

• Ceiling or mounting height

• Existing structural conditions

• Luminaire installation points

• Working-plane height

• Required illuminance

• Uniformity requirements

• Operating zones

• Equipment and machinery positions

The purpose of the calculation is to establish an appropriate lighting layout before installation and reduce the risk of under-lighting, over-lighting or inefficient luminaire placement.

300-Set Industrial Lighting Deployment

The Palermo project involved 300 sets of 200W LED Flood Lights.

At this project scale, consistency in product configuration is important for procurement, installation and future maintenance.

The project supply therefore considered:

• Consistent luminaire specifications

• Batch production

• Electrical protection

• IP65 protection

• Control-system compatibility

• Packaging and transportation

• Installation requirements

• Warranty support

The individual package size was approximately 23 × 11 × 8 cm, with a gross weight of approximately 9.75 kg per unit.

Energy Efficiency Improvement

The project target indicated an estimated 20% improvement in energy efficiency.

The improvement was supported by the combined use of:

1. High-efficiency LED lighting

2. Appropriate 200W power selection

3. Microwave motion sensing

4. Ambient light control

5. Timer-based operation

6. Reduced unnecessary lighting operation

Actual energy savings depend on the original lighting system, operating hours, lighting control settings, electricity consumption and workshop usage patterns.

For industrial projects, the final energy-saving result should be verified against actual operating data whenever measurement data is available.

Industrial Environment Protection

Industrial workshop luminaires may be exposed to dust, humidity, temperature changes and electrical disturbances depending on the application environment.

The Palermo project configuration included:

• IP65 protection

• 10KV surge protection

• 1.5KV voltage resistance

• Aluminum alloy lamp body

• -20°C to +45°C operating temperature

• 30,000-hour rated lifespan

These specifications provide a practical protection configuration for industrial workshop and related outdoor or semi-outdoor applications.

Where the workshop environment involves special dust, chemical exposure, high temperature, explosive atmospheres or other hazardous conditions, the lighting specification must be evaluated separately according to the applicable project standards.

Installation and Project Coordination

Industrial Lighting Projects require coordination between lighting design, electrical infrastructure and physical installation.

LIKELITE can support the project team with:

• Lighting layouts

• Circuitry design

• Product installation guidance

• Site measurement

• Lighting calculations

• Luminaire positioning

• Installation coordination

The objective is to ensure that the selected LED flood lights are installed according to the approved project layout and intended lighting performance.

Project Technical Documentation

For industrial project procurement and technical approval, LIKELITE can provide project documentation according to the customer's requirements.

Typical documentation can include:

• Product datasheet

• Technical specifications

• Certification documents

• Lighting layout

• DIALux calculation

• Installation drawings

• Control-system information

• Testing records

• Warranty documentation

• Project photographs

For EPC contractors and industrial project buyers, these documents can support technical review, procurement approval and project handover.

Before & After Comparison

DIALux EVO Lighting Simulation Verification

Why the Palermo Project Matters

The Palermo project demonstrates a project-based approach to industrial lighting supply.

The scope combines:

LED Flood Lights + Lighting Engineering + Lighting Simulation + Intelligent Control + Installation Support

This approach is particularly relevant to industrial workshops where lighting requirements are influenced by working areas, operating schedules, equipment layout and energy consumption.

The project can serve as a reference model for industrial lighting replacement and energy-efficiency upgrade projects.

Industrial Lighting Project Applications

The same project approach can be adapted for:

• Industrial workshops

• Manufacturing facilities

• Production areas

• Warehouses

• Logistics facilities

• Maintenance workshops

• Industrial yards

• Loading areas

• Factory external areas

• Semi-outdoor industrial spaces

Final product configuration, lighting distribution, control functions and protection requirements should be determined according to the actual project environment.

Project Partner Profile

LIKELITE works with overseas EPC contractors, engineering companies, lighting brands, bulk project buyers and industrial project procurement teams.

For Industrial Lighting Projects requiring product supply together with lighting design, simulation, documentation, intelligent control or installation support, LIKELITE can coordinate the technical requirements before production and delivery.

Request an Industrial Lighting Project Assessment

For a new industrial lighting project, customers can provide:

• Workshop drawings

• Project location

• Existing lighting information

• Mounting height

• Lighting area

• Working-plane requirements

• Estimated quantity

• Preferred power

• Operating schedule

• Control requirements

• Local certification requirements

LIKELITE can use the project information to evaluate the lighting application and develop the corresponding product and engineering configuration.

Industrial Lighting Projects — FAQ

1. What type of industrial lighting project was carried out in Palermo?

The project was an industrial workshop lighting upgrade in Palermo, Italy, involving 300 sets of 200W LED Flood Lights.

2. What LED flood light was used?

The project used LIKELITE 200W LED Flood Lights equipped with CREE SMD2835 LED technology.

3. How many LED flood lights were supplied?

The project quantity was 300 sets.

4. What was the luminous efficiency of the flood light?

The specified lamp luminous efficiency was 160 lm/W.

5. What certifications were specified?

The project configuration included CE, ErP, WEEE and CONAI certification requirements.

6. Did the project include intelligent lighting control?

Yes. The control system included Microwave Motion Sensor, Light Control and Timer Control.

7. What was the protection rating?

The LED Flood Lights were configured with IP65 protection.

8. What surge protection was included?

The luminaires included 10KV surge protection.

9. What was the project energy-saving target?

The project indicated an estimated energy-efficiency improvement of approximately 20%.

10. What lighting design services can LIKELITE provide?

LIKELITE can provide lighting and circuitry design, onsite metering, DIALux Evo, LitePro DLX, AutoCAD and AGi32 layouts, together with project installation support.

11. What was the beam angle?

The specified beam angle was 120°.

12. What was the color temperature?

The specified CCT was 5000K ±300K, with a CRI of Ra 80.

13. What was the warranty period?

The project specification included a 2-year warranty.

14. Can LIKELITE support industrial lighting projects outside Italy?

Yes. LIKELITE provides LED flood lights and project-oriented lighting engineering support for international industrial, commercial and infrastructure projects.

15. Can the lighting system be customized for different workshops?

Yes. Luminaire power, quantity, layout, beam distribution, control functions and project documentation can be configured according to the actual workshop conditions and project requirements.