Seville Industrial Workshop Lighting Upgrade Project

500 Sets of 200W LED Flood Lights for Industrial Workshop Lighting Modernization in Spain

An industrial workshop lighting upgrade project in Seville, Spain was carried out to replace existing lighting equipment with a new LED lighting system.

For this project, LIKELITE supplied 500 sets of 200W LED Flood Lights. The project specification included CE, RoHS, ErP and WEEE-RAEE requirements, together with IP65 protection, 10KV surge protection and CREE SMD2835 LED technology.

The lighting system also incorporated Microwave Motion Sensor + Light Control + Timer Control to support automated lighting operation according to workshop activity, ambient light conditions and programmed operating schedules.

The project specification reported an estimated 25% energy-saving improvement following the lighting upgrade.

Project Information

Project Scope

The Seville project was handled as an industrial lighting upgrade rather than a standard floodlight supply order.

The project scope included:

• 500 sets of 200W LED Flood Lights

• Lighting and circuitry design

• Onsite metering

• DIALux Evo layout

• LitePro DLX layout

• AutoCAD layout

• AGi32 layout

• Smart lighting control configuration

• Project installation support

• Technical coordination

The lighting equipment and engineering services were configured around the requirements of industrial workshop lighting.

LED Flood Light Configuration

The project used 200W LED Flood Lights with CREE SMD2835 LED light sources.

The specified luminous efficiency was 160 lm/W, corresponding to a nominal theoretical light output of approximately 32,000 lumens per 200W luminaire, before application-level optical, installation and system factors are considered.

The luminaire uses an aluminum-alloy housing with ALU+PC material construction.

Key equipment parameters include:

• Rated Power: 200W

• Input Voltage: 85–265V AC

• LED Source: CREE SMD2835

• Luminous Efficiency: 160 lm/W

• Beam Angle: 120°

• CCT: 5000K ±300K

• CRI: Ra 80

• IP Rating: IP65

• Surge Protection: 10KV

• Voltage Resistance: 1.5KV

• Housing: Aluminum alloy

• Material: ALU + PC

• Power Supply: AC

• Frequency: 50Hz

• Lifespan: 30,000 hours

• Operating Temperature: -20°C to +45°C

Industrial Workshop Lighting Application

Industrial workshops require lighting equipment to be coordinated with the physical working environment, installation height, equipment layout and operating schedule.

For this project, the 200W LED Flood Lights were specified with a 120° beam angle, providing a broad lighting distribution for the project application.

Final luminaire positioning and mounting arrangements should be determined according to actual workshop dimensions, mounting height, working areas, equipment locations and the approved lighting design.

The project engineering workflow therefore focused on the relationship between:

Workshop Layout → Mounting Position → Lighting Distribution → Control Strategy → Installation

rather than selecting luminaires based only on rated wattage.

Smart Lighting Control

The Seville industrial workshop project included three control functions:

Microwave Motion Sensor

The microwave sensor can detect movement within the configured detection area and support automatic lighting operation according to workshop activity.

Light Control

Light-control functionality allows the lighting system to respond to ambient light conditions.

Timer Control

Timer control allows lighting operation to follow predefined schedules based on the workshop's operating requirements.

The three functions can be integrated into the project control strategy.

Actual sensor sensitivity, detection range, operating schedules and control parameters should be confirmed according to the final workshop layout and commissioning requirements.

Lighting Design and Engineering Services

The project included a complete engineering-oriented lighting design service.

Onsite Metering

Existing workshop lighting conditions can be measured before the upgrade to establish the basis for the new lighting design.

DIALux Evo Layout

DIALux Evo can be used to model the workshop and evaluate the proposed lighting layout.

LitePro DLX Layout

LitePro DLX provides an additional design and calculation format for project coordination.

AutoCAD Layout

CAD drawings support coordination between building layouts, equipment locations, mounting positions and electrical installation requirements.

AGi32 Layout

AGi32 can be used for additional lighting calculations and technical review when required by the project team.

The purpose of these tools is to support the actual project design and installation process.

Energy-Saving Performance

The project specification reported a 25% energy-saving improvement after the lighting upgrade.

The reported result is associated with the transition to the specified 200W LED Flood Lights and the use of intelligent lighting controls.

For formal project reporting, actual energy savings should be verified using measured electricity consumption before and after installation.

The comparison should consider:

• Existing lighting power

• New lighting power

• Operating hours

• Motion-sensor settings

• Timer schedules

• Light-control settings

• Actual operating fixtures

This provides a more reliable basis for calculating the project's actual energy performance.

European Compliance and Documentation

The project specification included:

CE / RoHS / ErP / WEEE-RAEE

These requirements form part of the product documentation and procurement process for the project.

The technical documentation package can include:

• Product datasheet

• Electrical specifications

• Photometric data

• CE documentation

• RoHS documentation

• ErP-related documentation

• WEEE-RAEE documentation

• Installation instructions

• Warranty documentation

• Control-system information

The final documentation package should correspond to the actual products supplied and the project's confirmed requirements.

Designed for Industrial Outdoor Conditions

The LED Flood Lights were specified with IP65 protection for outdoor or industrial applications where protection against dust and water exposure is required.

The project equipment specification also included:

• 10KV surge protection

• 1.5KV voltage resistance

• Aluminum-alloy housing

• -20°C to +45°C operating temperature

• 30,000-hour stated lifespan

Actual product performance and service life depend on the installation environment, ambient temperature, electrical conditions, operating schedule and maintenance.

Installation and Project Execution

The project involved 500 sets of LED Flood Lights.

The installation process can include:

1. Existing lighting inspection

2. Mounting-position confirmation

3. Electrical connection

4. Sensor installation

5. Control-system configuration

6. Luminaire installation

7. System commissioning

8. Lighting-performance verification

LIKELITE's stated project service included Project Installation.

Final installation should follow the approved project drawings, electrical requirements and applicable site safety procedures.

Project Logistics

The specified individual package dimensions were:

24 × 11 × 8 cm

The stated gross weight per packaged luminaire was:

10.75 kg

For 500 sets, project logistics should be coordinated with production, delivery batches, storage requirements and the installation schedule.

Before & After Comparison

DIALux EVO Lighting Simulation Verification

Project Data at a Glance

500 Sets
200W LED Flood Lights

200W
Rated power per luminaire

160 lm/W
Stated luminous efficiency

IP65
Protection rating

10KV
Surge protection

5000K ±300K
Color temperature

25%
Stated energy-saving improvement

CE / RoHS / ErP / WEEE-RAEE
Project compliance requirements

Smart Control
Motion + Light + Timer

2 Years
Warranty

Project Delivery Workflow

01 — Project Information Collection

Workshop drawings, mounting information, existing lighting conditions and project requirements are collected.

02 — Onsite Metering

Existing lighting conditions are measured where required.

03 — Lighting Layout

The proposed luminaire positions and lighting distribution are developed according to the workshop layout.

04 — Smart Control Configuration

Motion sensing, light-control and timer-control requirements are incorporated into the lighting system.

05 — Lighting Calculation

DIALux Evo, LitePro DLX, AutoCAD or AGi32 can be used according to the engineering workflow.

06 — Product Confirmation

Power, LED source, optical configuration, electrical parameters, protection and compliance requirements are confirmed.

07 — Production and Installation

The 500 sets of 200W LED Flood Lights are prepared, delivered and installed according to the project schedule.

08 — Commissioning

Lighting performance and control functions are checked against the approved project requirements.

Frequently Asked Questions

1. What type of project was completed in Seville?

The project was an industrial workshop lighting upgrade and modernization project.

2. How many LED Flood Lights were supplied?

The project quantity was 500 sets.

3. What wattage was specified?

The project used 200W LED Flood Lights.

4. What LED source was used?

The project specification listed CREE SMD2835 LED.

5. What was the stated luminous efficiency?

The specified luminous efficiency was 160 lm/W.

6. What was the input voltage range?

The specified input voltage was 85–265V AC.

7. What IP protection rating was specified?

The LED Flood Lights were specified with IP65 protection.

8. What smart-control functions were included?

The project included Microwave Motion Sensor, Light Control and Timer Control.

9. What certifications were specified?

The project requirements included CE, RoHS, ErP and WEEE-RAEE.

10. What energy-saving improvement was reported?

The project specification reported a 25% energy-saving improvement. Final savings should be verified against actual electricity-consumption data.

11. What lighting-design services were provided?

The project service included onsite metering, DIALux Evo, LitePro DLX, AutoCAD and AGi32 layouts.

12. Did LIKELITE provide installation support?

Yes. Project Installation was included in the stated service scope.

13. What color temperature was specified?

The specified CCT was 5000K ±300K.

14. What surge protection was specified?

The LED Flood Lights included 10KV surge protection.

15. What was the warranty period?

The project specification stated a 2-year warranty.

Related Project Applications

Industrial Lighting Projects
Industrial workshop, production facility and industrial-area lighting projects.

LED Flood Light Projects
Large-scale LED floodlight replacement and upgrade projects.

Smart Industrial Lighting Projects
Industrial Lighting Projects incorporating motion, light and timer controls.

Commercial & Infrastructure Lighting Projects
Lighting supply and engineering support for EPC contractors, engineering companies and project procurement teams.

Start an Industrial Lighting Project

For an industrial workshop lighting project, provide the available building drawings, mounting height, existing lighting information, operating schedule, working-area requirements and project quantity to LIKELITE.

The project team can review the available information and develop the appropriate LED Flood Light configuration, lighting layout and control requirements.

LIKELITE — Outdoor LED Lighting Project Solution Provider for International Engineering Projects